Waterjet cutting combine with robot solutions Shape Process Automation the versatility of waterjet with the smart manufacturing power of automation, increasing manufacturing flexibility, capacity, and output.

Waterjet Cutting Cell | Technology by Shape Process Automation

Depending on your production demands, each of these waterjet cutting system can be supplied with single, dual, triple or quad robot configurations, and if your demands are greater overhead gantries can be configured with up to six robots, paired with a complete UHP plumbing package – from pump to nozzle – sized to meet your production’s waterjet cutting requirements.

Select from a wide range of waterjet cutting cell configurations, such as A-Frame (wall mount), overhead gantry, rotating wall or simple floor mount cells.

The Design and Core Configuration

This is the design of a set of three robot arms with ceiling structure. The ceiling structure robot integration is mostly used in mass-produced automotive interior production lines, and is generally located behind the thermal press.
Ceiling-type robot waterjet cutting has a fixed-structure cutting platform. Such a cutting platform is generally suitable for cutting large automotive interior parts such as headliners.
It can be cut one at a time, but the design of three robot arms makes simultaneous cutting very efficient. The front and rear doors of the robotic shape process automation are the locations for loading and unloading materials.
Two operators, one operator is responsible for taking the material off the cutting table and removing excess material after cutting.

Another operator removes the material from the heat press at the rear door and places it on the robotic waterjet workstation.
This is a link that exists in the middle of the entire production line. But the robot waterjet cutting process basically ranks behind.
After the automotive interior parts undergo the shape process automation, they only require an inspection by the operator. Then hang it up and wait for a few hours before  can use it normally.

Core Configuration of Waterjet Cutting cell

1: Ceiling Enclosed Working Station
2: YASKAWA GP20 robot arm
3: Equipped with SL-VI 100HP large-flow rate intensifier pump
4: High-performance industrial chiller, the whole set of equipment can works well in hot areas
5: The powerful vacuum adsorption system keeps the cutting parts firmly fixed on the cutting table
6: Water purification system, which can prolong the service life of orifice
7: Safety protection system to detect personnel in the work area and protect personnel safety
8: General control system

STREAMLINE SL-VI 100HP large-flow rate intensifier pump

WINWIN robot waterjet cutting system customize for our customer requirment, which is  carried out under the circumstances of the customer's initial factory construction or capital budget.
The first step is for the customer to choose to purchase a single-arm robot waterjet cutting workstation, but a set of installation interfaces are reserved in the control and other structural design.The customer chose the SL-VI 100HP high-flow intensifier pump. We all know that KMT is a very famous high-pressure pump manufacturer in the world, and WINWIN’s pump quality is comparable to it.Our design idea is that the customer first installs a set of robotic arm waterjet cutting workstations.

If the customer needs greater productivity in the future, we will easily install a robotic workstation, which will double the productivity.Moreover, during the initial installation, various installation needs for adding the robot system in the later period have been reserved. In the end, the two sets of robots can share a high-voltage system.
And the two sets of robots can be operated relatively independently. This solution not only increases productivity, but also allows for multiple cutting table positions in the future.This means that parts for many different car interior models can be cut at the same time, doubling the flexibility.
Not only that, there is a greater guarantee in terms of failure rate. If one robot integration requires maintenance, it will not affect the normal work of another robot workstation, ensuring 24-hour operation.
In this plan, the large-flow intensifier pump we equip our customers is very important. Let’s take a look at the parameters and advantages of this high-pressure system.

Features of Servo Motor SCREAMLINE SL-VI(100HP)

1. Servo Motor to Oil Pump, Power-Cost 15% Reduction
2. Stable Working Pressure, Fast Reaction, Low Fluctuation of Waterjet Pressure
3. Dual Intensifier Design, Alteration-Work Mode, Suitable to 24/7 continuous working
4. Variable Pump with 2L Attenuator, Stable Working Pressure, Extending service life of Accessories.
5. Noise ＜63 dbs. Better Working Environment.
6. Comprehensive fault detection and troubleshooting, real-time monitoring of important values such as pressure, speed, hydraulic oil level, etc.
7. Can support Max. 6 pieces of Orifices, improving the working efficiency.
8. Double Oil-Filtration at Oil Pump Inlet and Return Port, keep on good quality Oil.

WINWIN robot waterjet cutting system not only focuses on quality and technology, but also attaches great importance to after-sales service. WINWIN flies directly to customer sites around the world for after-sales service, installation and training. If you also have needs for robot waterjet cutting cell, come and consult us!

Q: When will you arrange the production?
A: We usually arrange the production immediately after receiving your payment if we have the item in stock. Otherwise, please confirm with us for lead time.

Q: What is your accepted payment type?
A: Wire transfer, Paypal and Western Union, and Alibaba Trade Assurance.We only accept Paypal and Western Union, and Alibaba Trade Assurance for payment amounts below USD400.

Q: What logistic forwarder do you usually work with?
A: We work with EMS, TNT, UPS, FEDEX and other logistric forwarders. Assigned your own forwarder for shipment is available.

Q: What if the Wireless Charging Bundle is not charging my device(s)?
A: 1. Check to ensure that your device is Qi-compliant.
2. Check to ensure that the AC adapter you’re using with the Wireless Charging Bundle has an output of 2A or more.
3. Check to ensure that you are placing your phone on the center of Wireless Charging Bundle.
4. Check to ensure the phone is not in a 5mm or thicker case when charging.
5. Check to ensure there is no metal obstruction on the back of the phone/phone case, or credit cards inside the case.
6. The Wireless Charging Bundle’s cable may be faulty. Try using a different cable.
7. Restart your phone. If the problem persists, please email us at [email protected] to claim your 18-month warranty. Request sent to owner.

Q: How does the Wireless Charging Bundle charging speed compare to a traditional wired charger?
A: It depends on your device, but wireless charging generally charges at a slower rate.

Q: What is the Wireless Charging Bundle charging speed?
A: Charging speed varies depending on the device. You can expect a maximum charge current of 1A.

Q: What kind of AC adapter should I use with Wireless Charging Bundle?
A: Make sure that the AC adapter that you use has a minimum output of 2A, otherwise your devices may not charge properly.

Q: Can I use a different USB cable instead of the cable that comes with Wireless Charging Bundle?
A: Yes, other Micro USB cables can be used, but to ensure the utmost safety and performance, we strongly recommend using your device’s original cable (OEM) to charge your devices with the Wireless Charging Bundle.

Q: What does Wireless Charging Bundle’s LED indicator show while charging?
A: When the charging pad is powered up, you pick up your phone during charging, or your phone is fully charged, the LED indicator will display blue for 3 seconds before turning off. While your phone is charging, the LED will display a steady blue. If your phone is not charging normally or the temperature is too high, the LED will flash blue. Request sent to owner.

Q: Is radiation from wireless chargers harmful to one’s health?
A: The PowerPort Wireless 5 Pad only emits non-ionizing radiation which is not harmful to humans. What’s more, it’s certified with FCC, CE, RoHS, etc.

Q: Does wireless charging affect other wireless devices?
A: No. Wireless chargers use frequencies between 110-205kHz, which are in a different range than most wireless devices. What’s more, it’s certified with FCC, CE, RoHS, etc.

Q: Does this charger produce excessive heat?
A: When in use, this charger’s temperature should not exceed 104°F/40°C.